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Fully autonomous real-world reinforcement learning with applications to mobile manipulation

By Jędrzej Orbik, Charles Sun, Coline Devin, Glen Berseth

Reinforcement learning provides a conceptual framework for autonomous agents to learn from experience, analogously to how one might train a pet with treats. But practical applications of reinforcement learning are often far from natural: instead of using RL to learn through trial and error by actually attempting the desired task, typical RL applications use a separate (usually simulated) training phase. For example, AlphaGo did not learn to play Go by competing against thousands of humans, but rather by playing against itself in simulation. While this kind of simulated training is appealing for games where the rules are perfectly known, applying this to real world domains such as robotics can require a range of complex approaches, such as the use of simulated data, or instrumenting real-world environments in various ways to make training feasible under laboratory conditions. Can we instead devise reinforcement learning systems for robots that allow them to learn directly “on-the-job”, while performing the task that they are required to do? In this blog post, we will discuss ReLMM, a system that we developed that learns to clean up a room directly with a real robot via continual learning.





We evaluate our method on different tasks that range in difficulty. The top-left task has uniform white blobs to pickup with no obstacles, while other rooms have objects of diverse shapes and colors, obstacles that increase navigation difficulty and obscure the objects and patterned rugs that make it difficult to see the objects against the ground.

To enable “on-the-job” training in the real world, the difficulty of collecting more experience is prohibitive. If we can make training in the real world easier, by making the data gathering process more autonomous without requiring human monitoring or intervention, we can further benefit from the simplicity of agents that learn from experience. In this work, we design an “on-the-job” mobile robot training system for cleaning by learning to grasp objects throughout different rooms.

Lesson 1: The Benefits of Modular Policies for Robots.

People are not born one day and performing job interviews the next. There are many levels of tasks people learn before they apply for a job as we start with the easier ones and build on them. In ReLMM, we make use of this concept by allowing robots to train common-reusable skills, such as grasping, by first encouraging the robot to prioritize training these skills before learning later skills, such as navigation. Learning in this fashion has two advantages for robotics. The first advantage is that when an agent focuses on learning a skill, it is more efficient at collecting data around the local state distribution for that skill.


That is shown in the figure above, where we evaluated the amount of prioritized grasping experience needed to result in efficient mobile manipulation training. The second advantage to a multi-level learning approach is that we can inspect the models trained for different tasks and ask them questions, such as, “can you grasp anything right now” which is helpful for navigation training that we describe next.


Training this multi-level policy was not only more efficient than learning both skills at the same time but it allowed for the grasping controller to inform the navigation policy. Having a model that estimates the uncertainty in its grasp success (Ours above) can be used to improve navigation exploration by skipping areas without graspable objects, in contrast to No Uncertainty Bonus which does not use this information. The model can also be used to relabel data during training so that in the unlucky case when the grasping model was unsuccessful trying to grasp an object within its reach, the grasping policy can still provide some signal by indicating that an object was there but the grasping policy has not yet learned how to grasp it. Moreover, learning modular models has engineering benefits. Modular training allows for reusing skills that are easier to learn and can enable building intelligent systems one piece at a time. This is beneficial for many reasons, including safety evaluation and understanding.

Lesson 2: Learning systems beat hand-coded systems, given time


Many robotics tasks that we see today can be solved to varying levels of success using hand-engineered controllers. For our room cleaning task, we designed a hand-engineered controller that locates objects using image clustering and turns towards the nearest detected object at each step. This expertly designed controller performs very well on the visually salient balled socks and takes reasonable paths around the obstacles but it can not learn an optimal path to collect the objects quickly, and it struggles with visually diverse rooms. As shown in video 3 below, the scripted policy gets distracted by the white patterned carpet while trying to locate more white objects to grasp.

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We show a comparison between (1) our policy at the beginning of training (2) our policy at the end of training (3) the scripted policy. In (4) we can see the robot’s performance improve over time, and eventually exceed the scripted policy at quickly collecting the objects in the room.

Given we can use experts to code this hand-engineered controller, what is the purpose of learning? An important limitation of hand-engineered controllers is that they are tuned for a particular task, for example, grasping white objects. When diverse objects are introduced, which differ in color and shape, the original tuning may no longer be optimal. Rather than requiring further hand-engineering, our learning-based method is able to adapt itself to various tasks by collecting its own experience.

However, the most important lesson is that even if the hand-engineered controller is capable, the learning agent eventually surpasses it given enough time. This learning process is itself autonomous and takes place while the robot is performing its job, making it comparatively inexpensive. This shows the capability of learning agents, which can also be thought of as working out a general way to perform an “expert manual tuning” process for any kind of task. Learning systems have the ability to create the entire control algorithm for the robot, and are not limited to tuning a few parameters in a script. The key step in this work allows these real-world learning systems to autonomously collect the data needed to enable the success of learning methods.

This post is based on the paper “Fully Autonomous Real-World Reinforcement Learning with Applications to Mobile Manipulation”, presented at CoRL 2021. You can find more details in our paper, on our website and the on the video. We provide code to reproduce our experiments. We thank Sergey Levine for his valuable feedback on this blog post.

Engineers develop one of the fastest and most efficient amphibious robots

Ben-Gurion University of the Negev engineer Dr. David Zarrouk and his student Omer Guetta have developed AmphiSAW, one of the fastest and most efficient amphibious robots. Befitting the director and member of the Bioinspired and Medical Robotics Lab, the robot's movement in water is inspired by the movement of flippers and its land movements are inspired by centipedes.

Commentary: War in Ukraine accelerates global drive toward killer robots

The U.S. military is intensifying its commitment to the development and use of autonomous weapons, as confirmed by an update to a Department of Defense directive. The update, released Jan. 25, 2023, is the first in a decade to focus on artificial intelligence autonomous weapons. It follows a related implementation plan released by NATO on Oct. 13, 2022, that is aimed at preserving the alliance's "technological edge" in what are sometimes called "killer robots."

A robot that can help firefighters during indoor emergencies

Robots could be valuable assistants for most first responders, as they could help them to remotely monitor or intervene in areas that are inaccessible or life-threatening for humans. Firefighters, who are at high risk of getting injured during their missions, would undoubtedly benefit from the assistance of reliable mobile robots.

RoboHouse Interview Trilogy, part II: Wendel Postma and Project MARCH

For the second part of our RoboHouse Interview Trilogy: The Working Life of the Robotics Engineer we speak with Wendel Postma, chief engineer at Project MARCH VIII. How does he resolve the conundrum of integration: getting a bunch of single-minded engineers to ultimately serve the needs of one single exoskeleton user? Rens van Poppel inquires.

Wendel oversees technical engineering quality, and shares responsible for on-time delivery within budget with the other project managers. He spends his days wandering around the Dream Hall on TU Delft Campus, encouraging his team to explore new avenues for developing the exoskeleton. What is possible within the time that we have? Can conflicting design solutions work together?

Bringing bad news is part of the chief engineer’s job.

There is no shortage of hobbies and activities for Chief Engineer, Wendel. Sitting still is something he can’t do, which is why outside of Project MARCH, he is doing a lot of sports. This year, Wendel is making sure the team has 1 exoskeleton at the end of the year instead of many different parts. He also communicates well within the team so all the technological advances are understood and with a class of yoga so everyone can relax again. Wendel has many different goals. For example, he later wants to work in the health industry and complete an Ironman. Source: Project MARCH website.

In daily life, Arnhem-based Project MARCH pilot Koen van Zeeland is an executive in laying fibreglass in the Utrecht area. He was diagnosed with a spinal cord injury in 2013. Koen is a hard worker and his phone is always ringing. Yet he likes to make time to have a drink with his friends in the pub. Besides the pub, you might also find him on the moors, where he likes to walk his dog Turbo. Koen is also super sporty. Besides working out three times a week, Koen is also an avid cyclist with the goal of cycling up the mountains in Austria on his handbike. Source: Project MARCH website.

Koen van Zeeland is the primary test user of the exoskeleton and has control over the movements he makes. Project MARCH therefore calls him the ‘pilot’ of the exoskeleton. As the twenty-seventh and perhaps most important team member, Koen is valued highly within Project MARCH VIII. Source: Project MARCH website.

Project MARCH is iterative enterprise.

Most of its workplace drama comes from the urgency to deliver at least one significant improvement on the existing prototype. This year’s obsessions is weight; a lighter exoskeleton would require less power from both pilot and motors. Self-balancing would become easier to realise.

In order not to weaken the frame of the exoskeleton, there was a lot of enthusiasm to experiment with carbon fibre, which is both a light and strong material. Something, however, got in the way: the team struggled to find a pilot.

My job is making sure that in the end we don’t have 600 separate parts, but one exoskeleton.

“Having a test pilot is crucial if we are to reach our goals,” Wendel says. “Our current exoskeleton is built to fit the particular body shape of the person controlling it. The design is not yet adjustable to a different body shape. So it is crucial to get the pilot involved as quickly as possible.”

Not having a pilot was stressful for the entire team.

Their dream of creating a self-balancing exoskeleton was in danger. Wendel had to step up: “As chief engineer you have to make tough decisions. Carbon fibre is strong, but not flexible and difficult to machine. That is why we switched to aluminium, because it is easier to modify even after it is finished.”

“It was a huge disappointment,” Wendel says. “Some of us had already finished trainings for carbon manufacturing. Carbon parts were already ordered. The team felt let down. We had spent a so much time on something that was now impossible – because of the delays caused by having no pilot.”

“I learnt that bringing bad news is part of the chief engineer’s job. The next step is to look at how to convert the engineers’ enthusiasm for carbon fibre into new solutions and to redeploy their personal qualities.”

Wendel says the job also taught him to consider a hundred things at the same time. And to make sacrifices. Project MARCH involves long workdays and maybe not seeing your friends and roommates as much as you would like.

As a naturally curious person, Wendel found out that curiosity must be complemented by grit to make it in robotics. You often need to go deeper and study in more detail to make a good decision. “It is hard work. However, that is also what makes the job so much fun. You work in such a highly motivated team.”

That is also what makes the job so much fun.

The carbon story ended well, though.

When the team did found a pilot, hard-working Koen van Zeeland, the choice for aluminium as a base material paid off. Through a process of weight analysis, parts can now be optimised for an ever lighter exoskeleton.

The Project MARCH team continues to grow through setbacks and has doubled-down on their efforts to create the world’s first self-balancing exoskeleton. If they succeed, it will be a huge success for this unique way of running a business.

The post RoboHouse Interview Trilogy, Part II: Wendel Postma and Project MARCH appeared first on RoboHouse.

Third Wave Automation Announces Strategic Investment from Qualcomm Ventures and Zebra Technologies

TWA plans to expand its market offerings, accelerate new solutions for automating other classes of forklifts, including narrow aisle and counterbalance trucks and integrate with automation solutions, such as Fetch Robotics, which is now part of Zebra Technologies.

ep.364: Shaking Up The Sheetmetal Industry, with Ed Mehr

Conventional sheet metal manufacturing is highly inefficient for the low-volume production seen in the space industry. At Machina Labs, they developed a novel method of forming sheet metal using two robotic arms to bend the metal into different geometries. This method cuts down the time to produce large sheet metal parts from several months down to a few hours. Ed Mehr, Co-Founder and CEO of Machina Labs, explains this revolutionary manufacturing process.

Ed Mehr

Ed Mehr in Work Uniform

Ed Mehr is the co-founder and CEO of Machina Labs. He has an engineering background in smart manufacturing and artificial intelligence. In his previous position at Relativity Space, he led a team in charge of developing the world’s largest metal 3D printer. Relativity Space uses 3D printing to make rocket parts rapidly, and with the flexibility for multiple iterations. Ed previously was the CTO at Cloudwear (Now Averon), and has also worked at SpaceX, Google, and Microsoft.

Links

Robot Talk Episode 37 – Interview with Yang Gao

Claire chatted to Professor Yang Gao from the University of Surrey all about space robotics and planetary exploration.

Yang Gao is Professor of Space Autonomous Systems and Founding Head of the STAR LAB that specializes in robotic sensing, perception, visual guidance, navigation, and control (GNC) and biomimetic mechanisms for industrial applications in extreme environments. She brings over 20 years of research experience in developing robotics and autonomous systems, in which she has been the principal investigator of over 30 inter/nationally teamed projects and involved in real-world mission development.

Using the cuttlefish eye as a template for robot eyes that can see better in murky conditions

A team of roboticists from Seoul National University, Gwangju Institute of Science and Technology and Pusan National University, all in the Republic of Korea, has developed a new kind of robotic eye that can see better under uneven illumination conditions. In their paper published in the journal Science Robotics the group describes using attributes of cuttlefish as a template for their new design.

Top 5 robot trends 2023

Top 5 Robot Trends 2023 © International Federation of Robotics

The stock of operational robots around the globe hit a new record of about 3.5 million units – the value of installations reached an estimated 15.7 billion USD. The International Federation of Robotics analyzes the top 5 trends shaping robotics and automation in 2023.

“Robots play a fundamental role in securing the changing demands of manufacturers around the world,” says Marina Bill, President of the International Federation of Robotics. “New trends in robotics attract users from small enterprise to global OEMs.”

1 – Energy Efficiency

Energy efficiency is key to improve companies’ competitiveness amid rising energy costs. The adoption of robotics helps in many ways to lower energy consumption in manufacturing. Compared to traditional assembly lines, considerable energy savings can be achieved through reduced heating. At the same time, robots work at high speed thus increasing production rates so that manufacturing becomes more time- and energy-efficient.

Today’s robots are designed to consume less energy, which leads to lower operating costs. To meet sustainability targets for their production, companies use industrial robots equipped with energy saving technology: robot controls are able to convert kinetic energy into electricity, for example, and feed it back into the power grid. This technology significantly reduces the energy required to run a robot. Another feature is the smart power saving mode that controls the robot´s energy supply on-demand throughout the workday. Since industrial facilities need to monitor their energy consumption even today, such connected power sensors are likely to become an industry standard for robotic solutions.

2 – Reshoring

Resilience has become an important driver for reshoring in various industries: Car manufacturers e.g. invest heavily in short supply lines to bring processes closer to their customers. These manufacturers use robot automation to manufacture powerful batteries cost-effectively and in large quantities to support their electric vehicle projects. These investments make the shipment of heavy batteries redundant. This is important as more and more logistics companies refuse to ship batteries for safety reasons.

Relocating microchip production back to the US and Europe is another reshoring trend. Since most industrial products nowadays require a semiconductor chip to function, their supply close to the customer is crucial. Robots play a vital role in chip manufacturing, as they live up to the extreme requirements of precision. Specifically designed robots automate the silicon wafer fabrication, take over cleaning and cleansing tasks or test integrated circuits. Recent examples of reshoring are Intel´s new chip factories in Ohio or the recently announced chip plant in the Saarland region of Germany run by chipmaker Wolfspeed and automotive supplier ZF.

3 – Robots easier to use

Robot programming has become easier and more accessible to non-experts. Providers of software-driven automation platforms support companies, letting users manage industrial robots with no prior programming experience. Original equipment manufacturers work hand-in-hand with low code or even no-code technology partners that allow users of all skill levels to program a robot.

The easy-to-use software paired with an intuitive user experience replaces extensive robotics programming and opens up new robotics automation opportunities: Software start-ups are entering this market with specialized solutions for the needs of small and medium-sized companies. For example: a traditional heavy-weight industrial robot can be equipped with sensors and a new software that allows collaborative setup operation. This makes it easy for workers to adjust heavy machinery to different tasks. Companies will thus get the best of both worlds: robust and precise industrial robot hardware and state-of-the-art cobot software.

Easy-to-use programming interfaces, that allow customers to set up the robots themselves, also drive the emerging new segment of low-cost robotics. Many new customers reacted to the pandemic in 2020 by trying out robotic solutions. Robot suppliers acknowledged this demand: Easy setup and installation, for instance, with pre-configured software to handle grippers, sensors or controllers support lower-cost robot deployment. Such robots are often sold through web shops and program routines for various applications are downloadable from an app store.

4 – Artificial Intelligence (AI) and digital automation

Propelled by advances in digital technologies, robot suppliers and system integrators offer new applications and improve existing ones regarding speed and quality. Connected robots are transforming manufacturing. Robots will increasingly operate as part of a connected digital ecosystem: Cloud Computing, Big Data Analytics or 5G mobile networks provide the technological base for optimized performance. The 5G standard will enable fully digitalized production, making cables on the shopfloor obsolete.

Artificial Intelligence (AI) holds great potential for robotics, enabling a range of benefits in manufacturing. The main aim of using AI in robotics is to better manage variability and unpredictability in the external environment, either in real-time, or off-line. This makes AI supporting machine learning play an increasing role in software offerings where running systems benefit, for example with optimized processes, predictive maintenance or vision-based gripping.

This technology helps manufacturers, logistics providers and retailers dealing with frequently changing products, orders and stock. The greater the variability and unpredictability of the environment, the more likely it is that AI algorithms will provide a cost-effective and fast solution – for example, for manufacturers or wholesalers dealing with millions of different products that change on a regular basis. AI is also useful in environments in which mobile robots need to distinguish between the objects or people they encounter and respond differently.

5 – Second life for industrial robots

Since an industrial robot has a service lifetime of up to thirty years, new tech equipment is a great opportunity to give old robots a “second life”. Industrial robot manufacturers like ABB, Fanuc, KUKA or Yaskawa run specialized repair centers close to their customers to refurbish or upgrade used units in a resource-efficient way. This prepare-to-repair strategy for robot manufacturers and their customers also saves costs and resources. To offer long-term repair to customers is an important contribution to the circular economy.

Top 5 robot trends 2023

Top 5 Robot Trends 2023 © International Federation of Robotics

The stock of operational robots around the globe hit a new record of about 3.5 million units – the value of installations reached an estimated 15.7 billion USD. The International Federation of Robotics analyzes the top 5 trends shaping robotics and automation in 2023.

“Robots play a fundamental role in securing the changing demands of manufacturers around the world,” says Marina Bill, President of the International Federation of Robotics. “New trends in robotics attract users from small enterprise to global OEMs.”

1 – Energy Efficiency

Energy efficiency is key to improve companies’ competitiveness amid rising energy costs. The adoption of robotics helps in many ways to lower energy consumption in manufacturing. Compared to traditional assembly lines, considerable energy savings can be achieved through reduced heating. At the same time, robots work at high speed thus increasing production rates so that manufacturing becomes more time- and energy-efficient.

Today’s robots are designed to consume less energy, which leads to lower operating costs. To meet sustainability targets for their production, companies use industrial robots equipped with energy saving technology: robot controls are able to convert kinetic energy into electricity, for example, and feed it back into the power grid. This technology significantly reduces the energy required to run a robot. Another feature is the smart power saving mode that controls the robot´s energy supply on-demand throughout the workday. Since industrial facilities need to monitor their energy consumption even today, such connected power sensors are likely to become an industry standard for robotic solutions.

2 – Reshoring

Resilience has become an important driver for reshoring in various industries: Car manufacturers e.g. invest heavily in short supply lines to bring processes closer to their customers. These manufacturers use robot automation to manufacture powerful batteries cost-effectively and in large quantities to support their electric vehicle projects. These investments make the shipment of heavy batteries redundant. This is important as more and more logistics companies refuse to ship batteries for safety reasons.

Relocating microchip production back to the US and Europe is another reshoring trend. Since most industrial products nowadays require a semiconductor chip to function, their supply close to the customer is crucial. Robots play a vital role in chip manufacturing, as they live up to the extreme requirements of precision. Specifically designed robots automate the silicon wafer fabrication, take over cleaning and cleansing tasks or test integrated circuits. Recent examples of reshoring are Intel´s new chip factories in Ohio or the recently announced chip plant in the Saarland region of Germany run by chipmaker Wolfspeed and automotive supplier ZF.

3 – Robots easier to use

Robot programming has become easier and more accessible to non-experts. Providers of software-driven automation platforms support companies, letting users manage industrial robots with no prior programming experience. Original equipment manufacturers work hand-in-hand with low code or even no-code technology partners that allow users of all skill levels to program a robot.

The easy-to-use software paired with an intuitive user experience replaces extensive robotics programming and opens up new robotics automation opportunities: Software start-ups are entering this market with specialized solutions for the needs of small and medium-sized companies. For example: a traditional heavy-weight industrial robot can be equipped with sensors and a new software that allows collaborative setup operation. This makes it easy for workers to adjust heavy machinery to different tasks. Companies will thus get the best of both worlds: robust and precise industrial robot hardware and state-of-the-art cobot software.

Easy-to-use programming interfaces, that allow customers to set up the robots themselves, also drive the emerging new segment of low-cost robotics. Many new customers reacted to the pandemic in 2020 by trying out robotic solutions. Robot suppliers acknowledged this demand: Easy setup and installation, for instance, with pre-configured software to handle grippers, sensors or controllers support lower-cost robot deployment. Such robots are often sold through web shops and program routines for various applications are downloadable from an app store.

4 – Artificial Intelligence (AI) and digital automation

Propelled by advances in digital technologies, robot suppliers and system integrators offer new applications and improve existing ones regarding speed and quality. Connected robots are transforming manufacturing. Robots will increasingly operate as part of a connected digital ecosystem: Cloud Computing, Big Data Analytics or 5G mobile networks provide the technological base for optimized performance. The 5G standard will enable fully digitalized production, making cables on the shopfloor obsolete.

Artificial Intelligence (AI) holds great potential for robotics, enabling a range of benefits in manufacturing. The main aim of using AI in robotics is to better manage variability and unpredictability in the external environment, either in real-time, or off-line. This makes AI supporting machine learning play an increasing role in software offerings where running systems benefit, for example with optimized processes, predictive maintenance or vision-based gripping.

This technology helps manufacturers, logistics providers and retailers dealing with frequently changing products, orders and stock. The greater the variability and unpredictability of the environment, the more likely it is that AI algorithms will provide a cost-effective and fast solution – for example, for manufacturers or wholesalers dealing with millions of different products that change on a regular basis. AI is also useful in environments in which mobile robots need to distinguish between the objects or people they encounter and respond differently.

5 – Second life for industrial robots

Since an industrial robot has a service lifetime of up to thirty years, new tech equipment is a great opportunity to give old robots a “second life”. Industrial robot manufacturers like ABB, Fanuc, KUKA or Yaskawa run specialized repair centers close to their customers to refurbish or upgrade used units in a resource-efficient way. This prepare-to-repair strategy for robot manufacturers and their customers also saves costs and resources. To offer long-term repair to customers is an important contribution to the circular economy.

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